EV Charging Gun for 4W (DC Application: 40kW – 300kW)

EV Charging Solutions

EV Charging Gun for 4W (DC Application: 40kW – 300kW)

UKB is a leading manufacturer and supplier of high-power DC Fast Charging Guns for 4-wheeler applications

UKB Electronics is a premier Indian manufacturer of high-power DC Fast Charging Guns for 4-wheeler applications, engineered for power ratings from 40kW up to 300kW. Our charging guns are fully compliant with the Combined Charging System (CCS2) standard (IEC 62196-3), India’s mandated DC fast charging protocol. We are a key “Make in India” partner in developing the nation’s critical EV fast charging infrastructure, providing charger manufacturers with a world-class component that enables safe, ultra-fast charging.

Product Anatomy & Advanced Technology

Our CCS2 charging gun is an advanced assembly designed to safely handle immense power. It features a “Combined” design with the 7-pin AC Type 2 connector and two large DC power pins. The key technology for power levels above 150kW is an integrated liquid cooling system, where a coolant circulates through the cable and gun to actively dissipate heat. Integrated temperature sensors on the DC pins provide real-time feedback to prevent overheating.

Key Features & Customisation Options

Governing Standard: Fully compliant with IEC 62196-3 (CCS2) and AIS-138 Part 2.
Power & Voltage Rating: Supports DC voltages up to 1000V and currents up to 300A, enabling power delivery to 300kW.
Cooling Technology: Available in uncooled (<150kW) and advanced liquid-cooled versions (150kW-300kW+).
Safety Features: Integrated temperature sensors, robust locking mechanism, and an IP55 rating (when mated).
Material Excellence: High-conductivity silver-plated power contacts and a rugged housing designed for high-frequency public use.

Integrated Manufacturing Capabilities

We have the specialized in-house capabilities required for these high-tech components:

Complex Injection Moulding: We manufacture the large, complex housing for the CCS2 gun, including integrated channels for the liquid cooling system.
High-Power Electromechanical Assembly: Our specialized lines handle the integration of large-gauge, liquid-cooled cables and high-power DC contacts.
PCBA Integration: We integrate small sensor PCBs for temperature monitoring directly into the gun assembly.
Leak & Pressure Testing: Our liquid-cooled guns undergo rigorous in-house pressure and leak testing to ensure the integrity of the cooling circuit.

markets supported

Applications for EV Charging Gun for 4W (DC Application: 40kW – 300kW)

Fleet Charging Depots

For rapid charging of commercial electric vehicle fleets like taxis and delivery vans.

Bus Charging Infrastructure

High-power guns used for the rapid charging of electric buses at depots.

Highway Corridor Projects

Supplying charging guns for national highway fast charging network rollouts by PSUs and private players.

Public DC Fast Charging Stations

The primary gun used on highways, in cities, and at dedicated charging hubs.

Understanding the Essentials

Why Choose UKB Electronics?

We understand the 2-wheeler market. Our expertise in injection moulding and precision assembly allows us to create a charging gun that is a seamless extension of your brand’s quality. As your “Make in India” partner, we help you localize a critical, high-touchpoint component, ensuring a durable and user-friendly charging experience that builds customer loyalty.